Prolifics helped a leading research institution transform manual inspections into AI-powered quality assurance using IBM Maximo Visual Inspection and watsonx.ai.
Outdated systems and limited insights were driving up costs and slowing innovation. Our AI-driven modernization strategy automated defect detection with 92% precision and enabled predictive maintenance, reducing downtime by 40%.
The impact? A 20% scrap reduction, $100,000 in material savings annually, 30% fewer rework cases, and a 25-ton yearly CO₂ reduction, all while achieving 100% compliance and cutting labor costs by $50,000 a year.
With intelligent automation, the client gained a smarter, more sustainable manufacturing operation and reclaimed their competitive edge.
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